Hpg030-d4-47.00-ps-0-0-0.0 Gearbox, Popularity, Reliability & More

Table of Contents

Introduction

The HPG030-D4-47.00-PS-0-zero-zero.0 gearbox has quick won popularity in the discipline of precision engineering, offering a substantial improve in performance and reliability for numerous business packages. With its progressive design and extremely good capabilities, this gearbox is setting new requirements, making it a precious asset for manufacturers and engineers seeking to enhance the performance and productivity in their equipment.

This article will provide an in-depth look at what makes the HPG030-D4-47.00-PS-zero-0-0.0 gearbox a standout preference in the enterprise. We will wreck down its design, spotlight its astonishing performance talents, and discover the sturdiness and dependability it gives in real-international operations. By the quit, you’ll advantage a deeper know-how of the way this gearbox can offer value to your specific desires and why it’s gaining traction across diverse sectors.

Overview of the HPG030-D4-47.00-PS-0-0-0.0 Gearbox

The HPG030-D4-47.00-PS-0-0-0.0 gearbox is part of a high-performance series of angle gearboxes, specifically designed for use in a broad spectrum of industrial applications. This particular model is the various smallest in its class, with a 30mm middle distance among the input and output shafts. This compact layout is best for situations where space is restrained, at the same time as nevertheless imparting the identical strong overall performance characteristics determined in larger models.

Key Specifications

One of the maximum exquisite attributes of the HPG030-D4-forty seven.00-PS-0-0-zero.0 gearbox is its flexibility in tools ratios. The gearbox offers a wide variety of 13 awesome ratios, from 2 to 60, presenting precise manage over speed and torque to fit numerous operational desires. Additionally, the design incorporates cooling fins to effectively dissipate warmness, helping to preserve finest overall performance even for the duration of prolonged operation.

Applications

This gearbox is extensively used throughout multiple sectors such as:

Mechanical Engineering: Ensuring smooth and reliable power transmission in machines.

Handling Technology: Essential for conveying, lifting, and other material handling tasks.

Process Applications: Used in various industrial processes that require reliable torque and speed adjustments.

Its resistance to dirt and ability to perform well in extreme conditions make it ideal for challenging environments, allowing it to operate in settings where cleanliness cannot be guaranteed, and in applications that involve extended motion paths.

Unique Selling Points

Several key features distinguish the HPG030-D4-47.00-PS-0-0-0.0 gearbox from competitors:

High Quality: Crafted to meet exacting requirements, this gearbox ensures regular, dependable performance.

Extended Service Life: Built for sturdiness, it reduces the frequency of replacements and downtime.

Low Maintenance Needs: The thoughtful layout and robust construction bring about minimum upkeep necessities, reducing operational fees.

Versatility: Its huge variety of equipment ratios and robust build make it suitable for a lot of applications.

Efficient Heat Management: The incorporated cooling fins beautify heat dissipation, boosting the gearbox’s reliability and lengthening its service existence.

Performance Characteristics

The HPG030-D4-47.00-PS-0-0-zero.0 gearbox is engineered to supply superior performance throughout a number of operational situations:

Torque and Speed: Capable of managing excessive torque at various speeds, the gearbox offers as much as 784 Nm at 500 rpm, and maintains 395 Nm at 3000 rpm. This versatility makes it appropriate for a extensive variety of load requirements.

Efficiency: With efficiency scores of up to ninety three% across quite a few speeds (500 rpm to 4500 rpm), the gearbox ensures reduced power intake, improving general system overall performance.

Heat Dissipation: The cooling fins make sure effective warmth dissipation, preventing overheating and enhancing the gearbox’s reliability. It operates within an most efficient temperature variety of -15°C to 50°C, with a maximum housing temperature of 90°C.

Durability and Reliability

Designed for disturbing environments, the HPG030-D4-47.00-PS-0-zero-0.Zero gearbox is constructed to final. Its robust creation lets in it to withstand harsh conditions, ensuring a long provider life and dependable performance. Key features contributing to its durability include:

Sealing and Protection: The gearbox is dirt-resistant, ensuring it performs reliably in environments where cleanliness is a concern. Additionally, it is designed to handle applications with long strokes, further demonstrating its versatility.

Material Construction: Although specific materials are not disclosed, the gearbox incorporates design features, such as cooling fins, that promote heat management and prevent internal component degradation.

Maintenance Requirements

To maximize the gearbox’s lifespan and hold most fulfilling performance, proper preservation is critical. Here are some key practices:

Lubrication: Select the precise lubricant primarily based on temperature conditions. Regular oil changes are important, with the first oil trade recommended after 500 hours, and subsequent changes each 2000 hours.

Inspection: During oil changes, inspect the oil for any metal particulates that might indicate wear.

Storage: For long-term storage, ensure the gearbox is properly prepped with protective coatings and rotate the input shaft periodically to maintain lubrication and prevent bearing sticking.

Conclusion

The HPG030-D4-47.00-PS-0-0-0.0 gearbox combines high performance, durability, and versatility, making it an ideal choice for a wide variety of industrial applications. Whether you’re working in mechanical engineering, handling technology, or process industries, this gearbox delivers reliable power transmission, efficient heat management, and reduced maintenance needs. Its robust design ensures it will operate effectively in tough conditions, providing long-term value for demanding applications.

Facts:

1. Gearbox Overview

The HPG030-D4-47.00-PS-0-0-0.0 gearbox is part of a high-performance series of angle gearboxes, designed for industrial applications.
Compact Design: It features a 30mm center distance between the input and output shafts, making it the smallest model in the series.
Space-saving: Ideal for applications where space is limited but high performance is needed.

2. Key Specifications

Gear Ratios: The gearbox offers 13 different gear ratios, ranging from 2 to 60, providing flexibility in controlling speed and torque.
Cooling Fins: The design includes cooling fins for effective heat dissipation, ensuring optimal performance during prolonged operation.

3. Applications

Mechanical Engineering: Used for power transmission in machines.
Handling Technology: Essential for material handling tasks such as conveying and lifting.
Process Applications: Suitable for industrial processes that require precise torque and speed adjustments.
Resistant to Dirt: The gearbox operates well in harsh environments, even where cleanliness is a challenge.

4. Unique Selling Points

High Quality: Meets rigorous manufacturing standards, ensuring consistent, reliable performance.
Long Service Life: Designed for durability, minimizing the need for replacements.
Low Maintenance: The gearbox requires minimal maintenance, reducing costs over time.
Versatility: Its wide range of gear ratios and robust design make it suitable for various applications.
Efficient Heat Management: Cooling fins enhance heat dissipation, ensuring reliability and extended service life.

5. Performance Characteristics

Torque and Speed:
- Delivers up to 784 Nm of torque at 500 rpm.
- Maintains 395 Nm of torque at 3000 rpm.
- Handles a wide variety of load requirements.
Efficiency: Up to 93% efficiency across a range of input speeds (500 rpm to 4500 rpm), improving overall system performance.
Heat Dissipation: The cooling fins ensure the gearbox operates within an optimal temperature range of -15°C to +50°C, with a maximum housing temperature of 90°C.

6. Durability and Reliability

Built for Harsh Environments: The gearbox is designed to withstand extreme conditions, ensuring reliable performance over time.
Dirt-Resistant: Can function effectively in dirty and challenging environments.
Material Construction: Although specific material details are not disclosed, the gearbox incorporates features like cooling fins to promote heat management and prevent internal degradation.

7. Maintenance Requirements

Lubrication: Proper lubrication is critical for maintaining the gearbox’s performance.
- First oil change recommended after 500 hours of operation.
- Subsequent oil changes should occur every 2000 hours.
Inspection: Regularly inspect oil for any metal particulates to check for wear.
Storage: For long-term storage, ensure protective coatings are applied, and rotate the input shaft periodically to prevent bearing sticking.

8. Conclusion

The HPG030-D4-47.00-PS-0-0-0.0 gearbox provides high performance, durability, and versatility, making it suitable for a broad range of industrial applications.
It ensures reliable power transmission, efficient heat management, and reduced maintenance, offering long-term value for demanding environments.

These facts highlight the gearbox’s specifications, unique features, applications, and performance capabilities, making it a valuable choice for industries requiring precision and reliability.

Summary:

The HPG030-D4-47.00-PS-0-0-0.0 gearbox is a high-performance angle gearbox designed for industrial applications, known for its compact design and versatile performance. Key features include:

Compact Design: With a 30mm center distance between the input and output shafts, it’s the smallest in its series, ideal for space-constrained applications.
Wide Range of Gear Ratios: Offers 13 different gear ratios (from 2 to 60), allowing precise control over speed and torque, suitable for various operational needs.
Applications: Common in mechanical engineering, material handling, and process industries, particularly in dirty or harsh environments where reliability is crucial.
Performance: Delivers up to 784 Nm of torque at 500 rpm and maintains 395 Nm at 3000 rpm, with up to 93% efficiency. Cooling fins enhance heat dissipation, ensuring optimal performance within a temperature range of -15°C to 50°C.
Durability: Built for extreme conditions, the gearbox is dirt-resistant and designed for long service life, reducing maintenance needs.
Maintenance: Requires regular lubrication, with oil changes recommended at 500 hours initially, and every 2000 hours thereafter. Routine inspection for wear is essential.

Overall, the HPG030-D4-47.00-PS-0-0-0.0 gearbox is designed for high efficiency, durability, and versatility, making it a reliable and cost-effective choice for a wide range of industrial applications.

FAQs:

1. What is the HPG030-D4-47.00-PS-0-0-0.0 gearbox?

The HPG030-D4-47.00-PS-0-0-0.0 is a high-performance angle gearbox designed for industrial applications. It is known for its compact design, flexibility in gear ratios, and efficiency in power transmission.

2. What are the key specifications of the HPG030-D4-47.00-PS-0-0-0.0 gearbox?

Center Distance: 30mm between input and output shafts, making it the smallest in its series.
Gear Ratios: 13 different ratios ranging from 2 to 60.
Cooling Fins: For effective heat dissipation to maintain optimal performance during extended use.

3. What are the main applications for this gearbox?

The gearbox is widely used in:

Mechanical Engineering: For smooth power transmission in machinery.
Handling Technology: In material handling tasks like conveying and lifting.
Process Applications: For precise torque and speed adjustments in industrial processes.

4. What makes this gearbox different from others?

Key differentiators include:

Compact and Space-Saving Design: Ideal for applications where space is limited.
Wide Range of Gear Ratios: Offers flexibility in controlling speed and torque.
Efficient Heat Management: Cooling fins help prevent overheating and enhance reliability.

5. What is the torque and speed capability of the gearbox?

The gearbox delivers:

Up to 784 Nm of torque at 500 rpm.
395 Nm of torque at 3000 rpm. This makes it versatile for a variety of load requirements.

6. How efficient is the HPG030-D4-47.00-PS-0-0-0.0 gearbox?

The gearbox has an efficiency of up to 93% across a range of speeds (500 rpm to 4500 rpm), which helps reduce energy consumption and improves overall system performance.

7. What temperature range can the gearbox operate in?

The gearbox operates within an optimal temperature range of -15°C to 50°C, with a maximum housing temperature of 90°C.

8. Is the gearbox durable?

Yes, it is designed to withstand harsh environments and is dirt-resistant, making it suitable for applications where cleanliness is a challenge. Long service life and dependable performance are guaranteed by its sturdy design.

9. What are the maintenance requirements for the HPG030-D4-47.00-PS-0-0-0.0 gearbox?

Key maintenance practices include:

Lubrication: Regular oil changes are recommended—first at 500 hours and then every 2000 hours.
Inspection: Check the oil for metal particulates to monitor wear.
Storage: For long-term storage, ensure protective coatings and rotate the input shaft periodically to prevent bearing sticking.

10. How does this gearbox perform in extreme conditions?

The gearbox is designed for harsh conditions, offering excellent durability in dirty environments and handling long strokes. Its heat management features, such as cooling fins, prevent overheating even in tough settings.

11. Why is this gearbox considered cost-effective?

The HPG030-D4-47.00-PS-0-0-0.0 gearbox minimizes maintenance needs, reduces downtime, and offers high efficiency, making it a cost-effective solution for industrial applications over the long term.

12. What industries benefit from this gearbox?

This gearbox is beneficial for industries including:

Mechanical Engineering
Material Handling
Industrial Process Applications It is especially useful in industries that require precision, durability, and reliability in tough operational conditions.

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